External Plate Change Filter Without Screen Change

The External Plate Change Filter Without Screen Change is an innovative filtration device for use in the plastics processing, chemical, food and wastewater industries. Its core design feature is to allow the user to quickly change the external filter plate without disassembling the die head or replacing the screen. This design is particularly well suited to handling high mesh count, clogging-prone materials (e.g. recycled plastics), while significantly improving equipment maintenance efficiency and production quality.

  • Product Description
  • Technical Parameters
  • Video

Description

The main advantages of this external plate change filter without screen change are that it allows for the replacement of the screen plate without dismantling the die head, which is a significant innovation for processing high-mesh plastics prone to clogging. The replacement process takes only 20 minutes, making it highly efficient. Compared to traditional round screenless die heads, its service life is doubled, and it produces higher-quality plastic. Specifically, it avoids crushing impurities such as aluminum foil and paper, reduces material retention, and features a flow channel with mirror-finished hard chrome plating, which minimizes viscosity changes in recycled plastics. Ultimately, the plastic pellets produced by this equipment through modified granulation exhibit performance in terms of tensile ratio, impact strength, and ash content that is close to that of virgin material, offering excellent cost-effectiveness.

 

External Panel Replacement Filters without Screen Replacement Applications

1.Plastic processing: especially modified granulation of recycled plastics.

2.Chemical industry: high precision liquid or gas filtration.

3.Food and pharmaceuticals: meeting strict hygiene and quality standards.

4.Wastewater treatment: solid-liquid separation and purification.

 

Technical Parameters

Items Screen Size Suitable Output (kg/h) Filtering Area (cm²) Total Power (kw) Weight (kg) Mesh Number Suitable Plastic Required Head Pressure
FW ⌀240 315*240*2 400-600 1512 15 600

40,60,80,

100

PET, PP, PE, PS, PA, EVA, ABS

12 MPa for 60 mesh

15 MPa for 80 mesh

18 MPa for 100 mesh

FW ⌀370 370*370*2 600-800 2738 20 1000
FW 550 370*550*2 900-1500 4070 25 1500

 

Advantages

1.Quick change, efficient maintenance:

Replacing the filter plate takes only about 20 minutes, eliminating the need to disassemble the die head or replace the screen, significantly reducing downtime.

2.Extended equipment life:

Compared to traditional round screenless die heads, the service life is doubled, reducing equipment replacement frequency and maintenance costs.

3.Improved product quality:

The equipment does not crush aluminum foil, cardboard, and other impurities, reducing material contamination and producing higher quality plastic pellets with properties close to those of new material.

4.Reduced material inventory:

Optimized design reduces material residue in the equipment, reduces waste and improves production efficiency.

5.Runners are hard chrome plated with a mirror finish:

The runner is mirror plated with hard chrome treatment, the surface is smooth and wear-resistant, which reduces the viscosity loss when the material flows, especially suitable for high viscosity recycled plastics.

6.Cost-effective:

The equipment improves production efficiency and quality, while reducing operating costs, with a high cost performance ratio.

7.Environmentally friendly and efficient:

Suitable for modified granulation of recycled plastics, the particles produced are close to new materials in terms of properties such as tensile ratio, impact and ash powder content, reducing the dependence on virgin plastics.

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Items Screen Size Suitable Output (kg/h) Filtering Area (cm²) Total Power (kw) Weight (kg) Mesh Number Suitable Plastic Required Head Pressure
FW ⌀240 315*240*2 400-600 1512 15 600

40,60,80,

100

PET, PP, PE, PS, PA, EVA, ABS

12 MPa for 60 mesh

15 MPa for 80 mesh

18 MPa for 100 mesh

FW ⌀370 370*370*2 600-800 2738 20 1000
FW 550 370*550*2 900-1500 4070 25 1500